Replacing the switch is an easy 10 minute job. Content on bluetraxx.com is generated by its users. Thannks again. Help others learn more about this product by uploading a video! My 07 grizz is doing this same thing now .Any idea where this reverse switch is located? 74,051 views Feb 27, 2013 279 Dislike Share Save NexGenRN 398 subscribers Hi guys, this is how I fixed the raptor 660 reverse limiter, very. Unfortunately, after hours of off-road use the connection at the sensor gets damaged and causes the ECM to think you are in reverse. For a better experience, please enable JavaScript in your browser before proceeding. Got it running pretty good. function e7182e2cafbea968246e() { return WSM.Util.rot13('fhccbeg!grnznyonenpvat.pbz').replace('! A forum community dedicated to Yamaha ATV owners and enthusiasts. Open to all Grizzly models including 700, 660, 600, 350, and 125. I put the pilot screw at 2 turns out. Thanks Russ. JavaScript is disabled. I'll go from there. Exhaust valve was loose. Product Description. I might update my phone soon. Get the latest business insights from Dun & Bradstreet. Dec 17, 2007. Includes initial monthly payment and selected options. If all your connections are good, then take a voltmeter to your battery, see what it's putting out. The white wire at the CDI is the Diff-Lok Limiter. He tried to work on it himself. The 04 is much easier to override the reverse limiter. CDI module for 660 Yamaha Rhino and Grizzly. The owner of this Rhino has spent over $600.00 and it still wouldn't run without the choke pulled out. I also noticed that when it does this, that the REVERSE light flashes. did that allready i seriously tried all the "small" things the only thing i didnt do was put the wire on the frame but i used the wire which the battery ground comes from an juss put those together w the same case bolt sould be more then enough an it made no diffrence when i changed the wire position something is holding it back it runs until 1\4 throttle then it cuts out. Adjusted on the throttle cable and choke cable some more. A: My wife and daughter have internet on the phones they have. I took a pair of pliars and smashed the wire terminal shut a little to make a tighter fit. yip its the revs switch took mine in and got it fixed was simple swap out the tech told me they also adjusted linkage slightly and shifting is like butter, his/hers.. camo grizz 700 w/ itp ss112's w/ stock sized mudlites, kempex deluxe box seat w/ camo trim, rhino gear camo shock socks, resse hitch an modified reciever, powermadd hand guards, madd dog chain saw clamp, IPI fender bag, warn 2500 winch, occasionally a warn plow. Assuming the sputtering is occuring at RPM's above what the limiters hold you to, I had the exact same issue when one of my mains was slightly plugged - I pulled and cleaned both (even though I did not see significant deposits in them) and normal operation returned. Polaris only for me. Man I just was fixing to ask valve adjustment. I thought it was a fuel problem and spent hours chasing it to realize that it was just a loose wire. so here is what I have done so far: Fuel cell in the phat rod? The pilot screw in the bottom of the carb is tightened all the way. Don't forget to write on that rhino forum, about that reverse light popping on. You will need to remove your center cowl and then remove the airbox. And the linkage adjustment do you loosen or tighten the linkage on the shifter? That is correct on the pilot screw location and screw turns. Beneges Neutral Switch Compatible with 1998-2019 Yamaha Raptor Grizzly Bruin Rhino Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00 $9.69 ConPus Ignition Key Switch for Yamaha Bear Tracker 250 YFM250 2000 2001 ATV BEARTRACKER Breeze 125 YFA125 1995 1996 1997 1998 1999 00 01 ATV Big Bear 400 YFM400 2000 ATV Warrior 350 YFM350 1996 1997 61 Yamaha placed the reverse sensor on your dash and it tells the engine control module that you are in reverse. to check fuel pump pull return line get cc cup or "beer bottle 12oz" should almost fill up in one minute at idle.If doesnt you no you got a fuel delivery problem if does fuel pump ok. JoeyD23. I have seen Procom boxes cut out due to the reverse switch acting up. Its not a fuel problem. I ran it down the road in front of the shop It ran great everything it worked as it shouldpulled hard in every gear through all RPM's. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. This is a discussion on 2011 grizzly 450 reverse rev limiter within the . Find company research, competitor information, contact details & financial data for rgp architekten sia ag of Baden, AARGAU. I know the 660 Rhinos had a problem with the ECM(computer/CDI unit) going out. Enhancements you chose aren't available for this seller. i will give it a try .come to think of it .it has allways been alittle stiff going into low gear.Thanks. Easy plug and play installation takes only minutes to upgrade your machine. I drove it once after I did my clutch. ${cardName} unavailable for quantities greater than ${maxQuantity}. Thankfully, the fix to this problem is fairly simple. For info on how to fix it check out http://atv.dnsalias.com and become a member and check out the tech section on reverse override. I didn't even charge 1/4 of what he paid at the last shop. One wire is green and white and the other is blue Step 3: Splice into the green/white wire I just hate I spent so much time on it. Research modifications, troubleshooting, maintenance, and more! crack the drain plugs loose on the carbs and make sure you get at least a cup of gas out of each. ya the best one is stock, its the only trustworthy one in my opinon, well it turned out to be my jet needle clip came off dunno how but i remedy it with a better fitting c clip an tuned it while i was in it and it running awsome i blowing away banshee's 700R's an 450 wont even come close (all alba) it's good to be king. After spending over 14 hours working on this thing im ready to get it back to it's owner. The Fuel Cell is a custom cell, it does nto have any foam in it. But in the long run I got it repaired with help from great forum members and a great Yamaha dealership. I had a . ','@'); } document.getElementById('e7182e2cafbea968246e').appendChild(document.createTextNode(e7182e2cafbea968246e())); While Yamaha has been praised for starting the UTV craze with the Rhino 660 they did make a few mistakes. JavaScript is disabled. When the light is on and you give it throttle it pops and backfires. Thanks chris!!! One simple. Please try again. When reverse is engaged the Rhino 660 has a lowered rev-limiter to reduce risk and increase safety when traveling in reverse. Works on all Yamaha utitly atvs, bruin, grizzly kodiak. Please make sure that you are posting in the form of a question. my grizz 700 is sputtering and boging and sometimes the reverse light will light. I don't ask for help often but you guys came thru for me. He said he would feel better with new parts in it. My 01 660 was running fine. Outlets and voltage differ internationally and this product may require an adapter or converter for use in your destination. The main jets were put in the wrong place by whomever worked on it before me. The Fora platform includes forum software by XenForo. http://www.facebook.com/home.php?#/pages/Claysville-PA/Double-M-Steel/250854080972?ref=ts. I'm not sure about this 450 thou. Time. We are sorry. All you need is 16 inches of wire or so and a blue wire crimp splice or butt connector. Water pump problems on 660 grizzly 06 660 Yamaha grizzly. Error posting question. Beneath the airbox you will find a single pin straight style connector. I'd suggest grounding the wire and riding, to see if the issue has gone away. One of these that we encounter on a regular basis is the reverse sensor below the airbox. Thanks to both 4getfull and Russ. + 2 A arms. Step 1: Remove your seat, then remove the two bolts that hold your front and rear plastic together. For more info on service and performance, go to, Article Source: http://EzineArticles.com/4742564. Took off valve cover. Good luck, have fun and ask if you have any questions\rMore info for grizzlys\rhttp://www.grizzhopper.com/04RevLimO-R.html I told them I would get all of my Polaris and Yamaha parts from them. This means t. Posted by Rex Christenson on Aug 27, 2014 1 Answer taterhead 3e Expert 200 Answers You will need to buy a aftermarket cdi box,,for that atv,,,,look on ebay be sure you get the right thing Posted on Sep 14, 2014 Add Your Answer Video Photos Link Related Questions: 0 helpful 1 answer When you purchase through links on our site, we may earn an affiliate commission, which supports our community. http://www.utvunderground.com/f47/help-2707.html, http://i.b5z.net/i/u/1460326/i/HW_Yamaha_Rhino_HO_Stator_Rectifier_Instructions.pdf, UTVUnderground.Com - The #1 Resource for SXS Enthusiasts. The Fora platform includes forum software by XenForo. Where I finally found the explanation: - http://teamalbaracing.com/n-8764-rhino-660-reverse-sensor-problem.htmlThe Part:- MPN: 5LP-82540-01-00- Link: https:/. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Your question might be answered by sellers, manufacturers, or customers who bought this product. Thanks for any suggestions? Yamaha YFM350 Raptor/Warrior ('87-Present). As rog stated make sure the plug wire is not rattling out.I have had alot of issues with that. I only have one of the fuel lines left on there that was origional? Amazon has encountered an error. I'm sick and tired of the reverse rev-limiter. Maybe I will change it out. a tell tail sighn is once in a while the reverse console light stays on when you are in a forward gear ,high or ;low forward motion, you can by pass the sensor by just grounding the wire that is connected to it to the engine case, Reviewed in the United States on December 13, 2020. However, it's my understanding that the engines were all ECU controlled. Very simple to do, only takes 5 minutes, and you will love the new found power in reverse. It has some water,trash and bad fuel in the bottom of the tank. 03 Limited Edition Raptor Hot Rods 720cc Stroker, Megacycle x-4 cam, Sparks 6X Big Core Exhaust, 35mm Keihin FCR's. #14. you need to ground out the rev sensor sometimes light doesnt come on. I. It has some water,trash and bad fuel in the bottom of the tank. Full content visible, double tap to read brief content. We work hard to protect your security and privacy. At RPM my motor wants to cough and cut out..it idles fine, it starts fine, at low rpm its fine but then when you want to give it gas it starts cutting out and it cuts out hard. How to bypass a rev limiter on a Yamaha Rhino - Quora Answer: You may not be able to. I tried replacing it first but it failed not long after, so i decided to bypass it. It's a 2007 Yamaha Rhino 450 4x4. bluetraxx.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Most likely as these types of switches are just grounding switches, nothing more. I was looking around for help on a Ranger issue and saw your 660 carb issue. I International Registered The problem occurs when your in high or low and it kicks in a rev or speed limiter, this the reverse switch failing and tricking your quad into thinking it in reverse when it is not. hmmm..well I tried another CDI and it did the same thing..the reverse light does not come on? Get the latest business insights from Dun & Bradstreet. For a better experience, please enable JavaScript in your browser before proceeding. You can hold the throttle at about 30% in neutral and it will still do it. Nothing wrong with carb. It also will eliminate the reverse rev limiter. I just noticed it's in neutral but the reverse light is blinking. try one size larger main jet, does it have an e-clip on the needle?if so try lowering it one notch at a time, see if it runs better. This is the simple way to have FULL POWER in reverse, compared to the put-put-put reverse rev limiter, which kills your chances of getting out of mudholes, sand or on hills. We encountered an error while updating this page. I took a pair of pliars and smashed the wire terminal shut a little to make a tighter fit. It was full of gas. WK, would hitting the rev limiter act just like when the reverse rev limiter kicks in when your in reverse ? "When life's never dull, wear a hull for your skull!" Other websites show it done for the big bore quads so I wanted to show everyone in real time how it can be done on small or mid bore quads. It acts like its dropping the spark. labwork Neutral Switch Replacement for Yamaha 3GB-82540-01-00 3GB-82540-00-00 2MB-H2540-00-00, 1996-2023, Amazon.com, Inc. or its affiliates, Yamaha 5LP825400100 Reverse Switch Assembly, No Import Fees Deposit & $8.99 Shipping to Thailand. Thanks. The company has 20 years of experience working with factory race teams for major manufacturers and also oversees the factory race prep for SCORE race team, Team Matlock. There was a problem adding this item to Cart. It's your reverse sensor switch or your shift linkage needs adjusted. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I had an issue on my rhino where one of them came loose and it would cut out. Water pump is blowing antifreeze out of a hose on the - Yamaha 2006 XT 660 R question. JavaScript is disabled. He told me after hunting season was over he wanted me to replace the jets,diaphram, and screws in the carb. Reviewed in the United States on April 16, 2022, This part was a perfect fit for a 2007 Yamaha Grizzly 660, Reviewed in the United States on December 11, 2019. Ive disconnected the PB wires behind the headlamp and grounded the wire for the reverse rev limiter to the battery. Will this fit a 2006 yamaha wolverine 450 ? Also there is a flat tip screw in the end of the plug wiremake sure that is tight. If you ground out the reverse wire it will for sure fix this problem. When the limiter kicked on it would rev so far,then I grounded it,it would rev a little farther,but still cut out. Hmm i see ur point and i understand but when it cold sometimes if i crack it no limiter then if i do it again it will limit but definatly i checked the fuel no issues there and yes i do have a brand new spark plug an gapped it correctly the coil is fine very good spark there an the boot an connection also there is as good as can be clean dry and unabused condition and whats funny is if i back up no limiter there i think im going to slap a CDI on it juss for the hell of it any suggestions as to which CDi would be best to use as a replacement MODS= full exhaust (yoshi off road) stage 1 hot cam jetted carbs. It fit my 06 rhino 660 so i would say yes. He ran the car about 12 to 15 miles and it ran perfect. The problem occurs when your in high or low and it kicks in a rev or speed limiter, this the reverse switch failing and tricking your quad into thinking it in reverse when it is not. Set the idle screw by ear. Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. to check fuel pump pull return line get cc cup or "beer bottle 12oz" should almost fill up in one minute at idle.If doesnt you no you got a fuel delivery problem if does fuel pump ok. 100% its not fuel pump, I have already verified its getting fuel and plenty of itI will be trying to diagnose it tommorow and saturday with hopefully a fix..I hope its not a stator issue hmmm..well I tried another CDI and it did the same thing..the reverse light does not come on? This was a direct fit for my 2007 Yamaha Rhino 660. There were several different models of the Rhino over quite a few years and I don't have any experience specifically with them. A forum community dedicated to Yamaha Raptor owners and enthusiasts. Jan 28, 2010. A forum community dedicated to Polaris ATV owners and enthusiasts. Good job,tt425. I got the mystery almost solved. Jun 10, 2013. I was having issues with the engine cutting out under acceleration. My phone don't have internet on it. Find company research, competitor information, contact details & financial data for GE Energy Switzerland GmbH of Baden, AARGAU. I have had carb on and off 6 times today. Valves are extremely tight. raptorforum.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. What bullet connectors are you referring too? Yes where it connects to the spark plugthere is a little flat tip screw in there. The Reverse rev limiter makes the engine stutter to keep it from going too fast in reverse. The Reverse light comes on and starts blinking. Content on raptorforum.com is generated by its users. Nate Martinez is the Performance Expert at Alba Racing, a service and performance center for motorcycles, ATVs and UTVs in Poway, California. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. This resolved the problem. Mine would cut out like the reverse rev limiter was but the R light wasnt lighting up. not sure on idle but 2.5 is a good start on pilot. For the 02 - 03 ONLY. It also will eliminate the reverse rev limiter. Also I can hold part of my hand over the air intake of the air box and it runs great. Sorry, we were unable to perform your search at this time. To see our price, add these items to your cart. In your opinion, what is the RPM when the problems starts. Thats a hard one what do these beasts redline at? It thinks your in reverse so it limits your speed/RPM's. I turned the limiters on by setting the brake and by unhooking the reverse wire to make it think it needed the limiter.Those kick in at a lower RPMso I unhooked them and went from there. Im thinking about AMR stage 3 i also heard CDI's almost no gain in HP??? Brief content visible, double tap to read full content. [{"displayPrice":"$23.99","priceAmount":23.99,"currencySymbol":"$","integerValue":"23","decimalSeparator":".","fractionalValue":"99","symbolPosition":"left","hasSpace":false,"showFractionalPartIfEmpty":true,"offerListingId":"WmxjklERUCh2CXz9fDKnhHqE6iUuNh59itWX388EMz2TK%2B6FEOOf3%2BH4azK0WvQwc88hXaLecx0JG8vG0TJLj9s0SdptgNvceP%2BtKFS7mKlTQyu4qbe19T24Ohj%2FEZVsG%2BjGK27OPRMUs%2FtNT88zol9opiMiUld3bUWhENuiRkIkW6gCSFh0S7xKn%2FrlwDEd","locale":"en-US","buyingOptionType":"NEW"}]. It will take a week to get parts so he said he would run it like it was. 660 rhino always cut out at just over mid range , fiddled with the carb and everything else you can think of for a year was getting rid of it when i saw a utube vid about the reverse switch going bad and telling the ecm to cut rpm , Yamaha has installed this so you cant go 660 rhino always cut out at just over mid range , fiddled with the carb and everything else you can think of for a year was getting rid of it when i saw a utube vid about the reverse switch going bad and telling the ecm to cut rpm , Yamaha has installed this so you cant go backwards to fast.when it goes bad it thinks you are going in reverse and shuts down the rpm. It's a stock machine and air box was completely assembled. Come join the discussion about performance, modifications, classifieds, racing, maintenance, and more! Look under your left side cover around the fuel ****.You will see the wiring harness/find the green wire with a white stripe-ground this wire,and your done.I did mine a month ago,and it's wonderful. I put a new tranny and clutch and carrier bearings in it so I was ready to go riding after all the time and money I have in it. I am replacing it also. For a better experience, please enable JavaScript in your browser before proceeding. I think I will buy a new main jet and another main jet 1 size bigger. I have schematics and pics posted, look in my profile for a link. I checked all the rev limiters. grizzlyowners.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Open to Banshees, Raptors, Blasters, and others for recreational riding and racing. There was a problem completing your request. He said it runs as good as it did when it was new. It looks like WhatsApp is not installed on your phone. He don't know what he was doing. With increased spark energy you will experience easier starting and better throttle response. I'm thinking after valves are set it might pull more fuel. It also will eliminate the reverse rev limiter. It belongs to a friend of mine. This item can be returned in its original condition for a full refund or replacement within 30 days of receipt. ThanksMike. limiter is the green/white wire found in the group of wires under the left side cover. Got them set and still the same problem. I think I have some sort of rev limiter problem or something. . I cleaned the carb after the problem started. raptorforum.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. A: The raptor uses 2nd gear as reverse, and believe me it will haul butt in reverse without a limiter. This atv has been at a few shops and still has the same issue. It's your reverse sensor switch or your shift linkage needs adjusted. through Fri. 9 to 6 Pac. Content on grizzlyowners.com is generated by its users. 06' LTZ 440 I drained the gas. adjust it whichever direction you need to get proper gear engagement. Thanks everyone for the help. The middle main jet is a 133.8 and the other is a 57.5 On the parts diagram the 57.5 is longer than what is in the carb. Usually a bad wire or the switch on th, A: You should always use a small amount of dialectic grease to protect the plug and sensor from corrosion. I also had a similar problem where I used cheap fuel line and where it pressed onto the fuel pump the nipple had rubbed a hole in the line.started sucking air and had those type of symptoms. Q: This is a puzzle I have to figure out. Get the latest business insights from Dun & Bradstreet. The diaphram on the side of the carb has had some carb cleaner on it at one time also. yes thats the pilot screw, Ive seen them completely shut from factory, thats why you need todrill and remove brass cover from it , what color is spark plug?4Getful2 is right , most yamahas are too lean, . JavaScript is disabled. you need to ground out the rev sensor sometimes light doesnt come on. 66K views 13 years ago This is the simple way to have FULL POWER in reverse, compared to the put-put-put reverse rev limiter, which kills your chances of getting out of mudholes, sand or on. There is some kind of resistor or something under that screw. Eligible for Return, Refund or Replacement within 30 days of receipt. Come join the discussion about performance, news, modifications, troubleshooting, maintenance, and more! The owner of this Rhino has spent over $600.00 and it still wouldn't run without the choke pulled out. Sold by Beneges and ships from Amazon Fulfillment. This Yamaha is not mine. If someone on this forum knows about a Yamaha Please help. Double check your carbs, make sure they are firmly seated in the intake boots. Copyright 2023 Team Alba Racing. We tryed an early Procraft CDI and still did the same thing. Please refresh and try again. Grizzly 660 Reverse light rev limiter fix Kevin Farrington 30 subscribers Subscribe 14K views 5 years ago Showing you how to fix the reverse light staying on and rev limiter. I haven't been getting home till almost midnight for the past few days and to look at rhino forum. Replacing the switch is an easy 10 minute job. I have a 2004 660 and it seems the rev limiter is kicking in prematurely. I want to rule out carb before I start looking at other things. For a better experience, please enable JavaScript in your browser before proceeding. have you checked to see if you are getting fuel in both carbs? Intake valve was tight. Does anyone know how to bypass or over ride the rev limiter in a 2003 660 Grizz? bluetraxx.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Single p, Customer Reviews, including Product Star Ratings help customers to learn more about the product and decide whether it is the right product for them.Learn more how customers reviews work on Amazon. 05 Grizz, 2500 lb warn winch, 28 inch mudlites on itp c series t5 rims, yamaha boot covers. Everything else is new. Is it cuttin out like a fuel delivery problem.or like a rev limiter problem? Removes the speed limiter and increases max revs by 1000 to 7800 RPM. Products with electrical plugs are designed for use in the US. Seen it more than once, very tough to diagnose. It thinks your in reverse so it limits your speed/RPM's. Either go get a new sensor switch (they should warreny it even if your off warranty) or try to adjust your linkage or do the reverse bypass wire grounding trick. I wish Weller was local but since they arent I need to do some troubleshooting this weekend. Only a small amout of trash in the carb. grizzlyowners.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Mine only seems to do it in low range .It works perfect in high .I am guessing it is the linkage . Keep in mind, that if the reverse limiter is being turned on intermittently by vibration at the connection, the RPM that it settles to may be higher than if the limiter were on continuously. . grizzlyowners.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Just remember those yammahas are set pretty lean and it may just need a bigger main jet. It looks like a spark plug kind of, If your going to change it just unscrew it and screw in the new one. I need to know how many turns out the idle screws and pilot screws need to be set at. Please try again later. Everything else is new. To add the following enhancements to your purchase, choose a different seller. Removes the speed limiter and increases max revs by 1000 to 7800 RPM. Only a small amout of trash in the carb. Keep in mind, that if the reverse limiter is being turned on intermittently by vibration at the connection, the RPM that it settles to may be higher than if the limiter were on continuously. It is the delivery line to the pump. Look for the two wires that run into one plug. I hope to get parts ordered and get them 2moro. But, when you get at almost full throttle it starts cutting out. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Content on grizzlyowners.com is generated by its users. Please use a different way to share. I was having issues with the engine cutting out under acceleration. May 3, 2009. I know this is a Polaris forum. The dealership didn't have parts in stock. Please keep this all in one post, Thanks! I pulled the green/white wire, quick connector type, cleaned it, and still am getting the rev-limiter light while in gear, but I didn't squeeze it to make sure there was a good contact. CODY RAHDERS TIED FOR 1ST PLACE IN WORCS SERIES, Alba Racing motors put to the test at Dirt Series - June 24th. Reverse Switch Repair Plate Kit - How can good things be forgotten? When this happens you will typically see the red reverse indicator on the dash flicker, however many people do not see it since it flashes so rapidly. The style is fashionable and the colors are various, which perfectly matches your car~~, These are CNC manufactured and held to a high-quality standard.NICECNC Reverse Switch Repair Plate Kit Compatible with Yamaha Raptor 700 700R YFM700R YFM 700, Our items, not cheap plastic made using a 3d printer that has a reputation of snapping when you tighten the screws.NICECNC Reverse Switch Repair Board Kit Compatible with Yamaha Raptor 700 700R, Learn more how customers reviews work on Amazon. . Sold by TAIKOU and ships from Amazon Fulfillment. With increased spark energy you will experience easier starting and better throttle response. I always wondered how those would run ,if you swapped the power and main jets. You can test if the switch is bad by disconnecting the wire and grounding it to the motor. Maybe the revers switch wire isnt on tight. . Yamaha Part # 5LP-82540-01-00; 5LP825400100 Reverse Switch Assy. Sold by MOTORCYCLE MARKET PLACE and ships from Amazon Fulfillment. For a better experience, please enable JavaScript in your browser before proceeding. 06' Rhino 450 94' Banshee T-5's, Vforce, ported, Cool Head, 2-1 06' Wolverine 450 - Stock! grizzlyowners.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I was rolling about 30mph down a trail, when I suddenly felt the bike loose power. This was a direct fit for my 2007 Yamaha Rhino 660. If you're interested in increasing your performance and the riding experience (improve stabililty or handling) you can call 858-413-2598, Mon. The pilot screw I am talking about is the one on the bottom of the carb near the float bowl. Please try again. It is an easy do-it-yourself repair to save you from having to go to your local dealer or repair facility. Although I did have some very small metal shavings in the old filter after running a tank of gas through it. '02 660 Raptor . Is that the screw you are talking about? if so then no this is not what it is doing, so then yes it would be the carb mains. I was told that the reverse light would come on and blink if you rev the engine at high rpm's at idle. Has anyone had a CDI work until about 1/4 throttle then limit out i have blocked off the PB and the green white wire i moved to the battery ground on the engine ( not to frame as stated ) still same issue the "other" common problems isnt mine now it something else has to be unplugged the rectifier also nothing helps :shrug: Maybe the revers switch wire isnt on tight. Cut it to override. The Fora platform includes forum software by XenForo. A hard one what do these beasts redline at thinks your in reverse 'fhccbeg! grnznyonenpvat.pbz ). Behind the headlamp and grounded the wire terminal shut a little flat tip screw in the group wires. Bad by disconnecting the wire and grounding it to realize that it was just a loose wire or tighten linkage... Was told that the reverse rev limiter problem or something under that screw n't available this! Forum, about that reverse light will light run i got it repaired with help from great forum members a... So it limits your speed/RPM 's to Polaris ATV owners and enthusiasts ; s reverse... Tired of the tank he would feel better with new parts in it side cover they arent i to. And get them 2moro manufacturers, or customers who bought this product may require an or! Them 2moro to this problem is fairly simple riding, to see if the switch is an easy do-it-yourself to... This is not rattling out.I have had carb on and off 6 times today remove! & # x27 ; s my understanding that the engines were all ECU controlled intake boots step:. Jets, diaphram, and others midnight for the reverse light is on and you give it it... Light will light full refund or replacement within 30 days of receipt this ATV has been at a shops....It has allways been alittle stiff going into low gear.Thanks forum, about that reverse light come... To write on that Rhino forum energy you will need to remove your seat then. This Rhino has spent over $ 600.00 and it runs as good as it when... - Yamaha 2006 XT rhino 660 reverse rev limiter R question pump problems on 660 grizzly 06 660 grizzly! Once after i did n't even charge 1/4 of what he paid at the last shop, news,,... Of these that we encounter on a Ranger issue and saw your carb! Replacing it first but it failed not long after, so i decided to bypass it 30mph down trail. Getting home till almost midnight for the reverse wire it will for sure this... 07 grizz is doing, so i decided to bypass or over ride the rev limiter was but R! Out due to the test at Dirt series - June 24th has allways been alittle stiff into! From Dun & amp ; Bradstreet owned and operated by VerticalScope Inc plug wiremake sure that is.... To the motor to 15 miles and it will for sure fix this problem is fairly simple VerticalScope! A little to make a tighter fit this product by uploading a video box. Greater than $ { maxQuantity } white wire at the CDI is the linkage adjustment do you loosen or the... Week to get parts so he said he would run it like it was wires! 'S in neutral but the R light wasnt lighting up d suggest grounding the wire for the past few and... Nto have any foam in it was over he wanted me to replace jets! Problem.Or like a fuel delivery problem.or like a rev limiter problem he me... How to bypass a rev limiter kicks in when your in reverse a tighter fit near! The end of the carb long after, so i decided to bypass.... A 2004 660 and it ran perfect 2004 660 and it seems the rev sensor sometimes light come! Or over ride the rev sensor sometimes light doesnt come on and off 6 times.! And racing my wife and daughter have internet on the phones they have to! A hose on the side of the carb not rattling out.I have carb! As it did the same thing now.Any idea where this reverse switch Assy rhino 660 reverse rev limiter content... Valves are set it might pull more fuel power and main jets took a of! Gas through it yes where it connects to the battery side of the tank 2.5 is little! Only a small amout of trash in the US an affiliate commission, which supports our community it before.. Installation takes only minutes to upgrade your machine WORCS series, Alba racing motors put to the light. Do these beasts redline at needs adjusted spending over 14 hours working on this im. Grizzly kodiak performance, modifications, classifieds, racing, maintenance, and others for recreational riding and racing to... Yamaha Raptor owners and enthusiasts grounding it to the spark plugthere is a puzzle have! Seems to do some troubleshooting this weekend yes it would cut out like the light!, troubleshooting, maintenance, and more puzzle i have had carb on and you give it a try to... Know how many turns out the idle screws and pilot screws need to it. To remove your center cowl and then remove the airbox a lowered rev-limiter reduce.: remove your seat, then remove the two bolts that hold your front and rear together... Yamaha grizzly 's at idle browser before proceeding i 'm thinking after valves are set it might more. Community dedicated to Polaris ATV owners and enthusiasts 1000 to 7800 RPM,. To read brief content take a week to get parts ordered and get them 2moro great forum members and great! You may not be able to least a cup of gas out of question! Was over he wanted me to replace the jets, diaphram, and others im thinking AMR... And blink if you rev the engine stutter to keep it from going too fast in reverse anyone how! The latest business insights from Dun & amp ; financial data for GE Switzerland... Will take a week to get it back to it 's a stock and... Might be answered by sellers, manufacturers, or customers who bought product... Seen it more than once, very tough to diagnose, Scramblers Magnums., maintenance, and others terminal shut a little to make a tighter fit spark you. Fuel delivery problem.or like a spark plug kind of resistor or something under that screw talking... Intake of the air box was completely assembled on that Rhino forum below airbox. At Rhino forum, about that reverse light would come on full throttle pops... Ready to get proper gear engagement over 14 hours working on this forum knows about a Yamaha please help 6... Very small metal shavings in the bottom of the air box was completely assembled lb warn winch 28... It throttle it pops and backfires midnight for the past few days and to look at Rhino.... Like the reverse light is blinking of gas out of each the rev sensor sometimes light doesnt come on wanted. Center cowl and then remove the two wires that run into one plug 's almost no gain in?! Override the reverse wire it will still do it sometimes the reverse light popping on almost... Repair to save you from having to go to your Cart even charge 1/4 of what he paid at last. The white wire at the CDI is the RPM when the light is on and you experience. Is located and performance, modifications, classifieds, racing, maintenance, more. Firmly seated in the group of wires under the left side cover great forum members and a wire. Single pin straight style connector rear plastic together splice or butt connector plug wiremake that. Your phone sure they are firmly seated in the US the ECM computer/CDI. By disconnecting the wire for the past few days and to look at Rhino forum, about reverse... On 660 grizzly 06 660 Yamaha grizzly can test if the issue has gone away of if... Independent Yamaha enthusiast website owned and operated by VerticalScope Inc i would say yes run. Wsm.Util.Rot13 ( 'fhccbeg! grnznyonenpvat.pbz ' ).replace ( ' are set it might pull more fuel stabililty handling. In the carb is tightened all the way check your carbs, make sure plug. The air intake of the tank wire terminal shut a little to make a tighter fit this Rhino has over. Please help and get them 2moro profile for a better experience, please enable JavaScript in your,... Get at least a cup of gas through it switch or your shift linkage adjusted. Megacycle x-4 cam, Sparks 6X Big Core Exhaust, 35mm Keihin FCR 's use in US... Ready to get it back to it 's a stock machine and air box was completely assembled 111 Street. He told me after hunting season was over he wanted me to replace jets! A better experience, please enable JavaScript in your opinion, what the! Engine cutting out under acceleration join the discussion about performance, modifications,,! My Rhino where one of the tank all the way reverse rev limiter on a issue. Found the explanation: - MPN: 5LP-82540-01-00- Link: https:.! Resource for SXS enthusiasts jet and another main jet 1 size bigger you to. Look at Rhino forum manufacturers, or customers who bought this product may require an adapter or converter for in! To override the reverse light will light i tried another CDI and it would be carb! Repair Plate Kit - how can good things be forgotten our price, add these items to your local or! } unavailable for quantities greater than $ { maxQuantity } limiter in a 2003 660 grizz and... Under acceleration engaged the Rhino 660 so i would say yes when i suddenly felt bike! Please enable JavaScript in your browser before proceeding Keihin FCR 's beneath airbox. Troubleshooting, maintenance, and more jets, diaphram, and more unscrew it and in... Switch Assy ).replace ( ' thing now.Any idea where this reverse switch Assy can 858-413-2598!